Introduction
Tissue paper, a global household product, plays a vital role in modern hygiene and convenience. The global Tissue & Hygiene Paper market is expected to generate revenue of $351.70 billion in 2024. The tissue paper production line will continue vastly as the market is projected to grow at an annual rate of 5.24% (CAGR) from 2024 to 2028.
In India, the tissue paper industry has seen remarkable growth, with the market expected to reach steadily. In 2024, the Tissue Paper market in India is projected to generate revenue of $40.61 billion.
The rise in urbanization, increasing awareness of hygiene, and changing lifestyles are major contributors to this surge in demand. As a result, understanding the intricate process behind tissue paper production becomes essential for businesses and consumers alike.
Tissue paper production involves sophisticated machinery and a detailed production line that transforms raw materials into soft, absorbent sheets. This process not only meets the rising consumer demand but also ensures the highest standards of quality and efficiency.
In this blog, we will delve into the workings of a tissue paper production line, exploring the tissue paper machinery involved and the step-by-step process of how tissue paper is made.
How Tissue Paper is Made
The production of tissue paper starts with sourcing raw materials, primarily wood pulp or recycled paper. The pulp undergoes a refining process to break down the fibers and achieve a uniform consistency. This pulp is then washed and bleached to remove any impurities and achieve the desired whiteness.
The refined pulp is fed into a paper machine, where it is spread onto a wire mesh to form a continuous sheet. Through pressing and drying, the sheet is solidified and prepared for further processing. The large rolls of paper produced are then converted into smaller, consumer-ready products through embossing, perforation, rewinding, and cutting. Packaging and quality control are the final steps before the tissue paper reaches retailers and, eventually, consumers.
Tissue Paper Machinery
The backbone of any tissue paper production line is its machinery. The process begins with a pulp mill, where raw materials such as wood chips or recycled paper are broken down into pulp. Advanced machinery, including digesters and refiners, is used to treat and refine the pulp, ensuring it achieves the desired consistency and quality. This process is called as stock preparation. The total flow of the machinery for Tissue Paper production line is divided into Stock Preparation, Approach Flow, and Paper Machine.
Some of the required machinery in stock preparation are:
- Digester
- Pulper
Approach flow:
Next, the pulp is transferred to a paper machine. The Tissue Paper Machines in the tissue paper production line includes:
- Headbox
- Crescent former
- Press section
- Yankee Cylinder in Dryer section
- Hood
- Pope Reel
The headbox evenly distributes the pulp onto a moving wire mesh in the forming section, where water is drained, and the fibers start to bond. The press section further removes water by pressing the pulp between rollers, while the dryer section uses heated cylinders called as Yankee to evaporate the remaining moisture. Finally, the now-dry paper is wound into large rolls, ready for further processing.
Tissue Paper Production Line
A tissue paper production line is a streamlined, continuous process designed for high efficiency and quality output. After the initial pulping and drying stages, the large rolls of tissue paper undergo a series of converting processes. These include embossing, where patterns are pressed into the paper to enhance softness and absorption, and perforation, which allows the paper to be easily torn into sheets.
Rewinding machines then roll the paper into smaller, consumer-sized rolls. The final steps involve cutting the rolls to the desired width, packaging them for distribution, and performing quality control checks to ensure each roll meets industry standards. Modern production lines are highly automated, incorporating advanced sensors and control systems to monitor and optimize every stage of the process.
Cost of the Tissue Paper Production Line
The Tissue Paper Production Line includes several process including stock preparation and Headbox, Tissue machines, dryers, press section, winding process. The total cost of the tissue paper production plant can vary depending on the capacity of the plant and the above mentioned machinery.
To know the total cost of the tissue paper production plant as per your requirement, you can have a consultation and discussion with us. Our team will guide you for your project as per the capacity and the cost of the tissue machines. Contact us today and get your project started.
Conclusion
Tissue paper production is a complex and highly technical process involving state-of-the-art machinery and precise control at every stage. The increasing demand for tissue paper in India and globally highlights the importance of efficient production lines that can deliver high-quality products. By understanding the machinery and processes involved, businesses can optimize their operations, and consumers can appreciate the journey of tissue paper from raw material to the soft sheets they use every day.